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Packcell 2.2: Flexible Robotic Packing Cell for High-Speed and Mixed-Product End-of-Line Automation (30 Boxes/Min)
VMG Technics implemented an advanced robotic packing cell designed to automate end-of-line packing operations for one of the world’s leading furniture manufacturing and retail groups. The solution was developed to improve packing efficiency, reduce manual labor, and ensure stable product quality in a demanding production environment.
The project represents the next evolution of the Packcell platform, combining high-speed robotic handling with flexible product management capabilities. Unlike traditional packing systems focused exclusively on large-scale production volumes, Packcell 2.2 demonstrates how highly efficient robotic automation can also be successfully adapted for medium-capacity production environments requiring greater flexibility and product variation handling.
The project was delivered in cooperation with trusted technology partners ABB, Lenze, and Beckhoff Automation, ensuring robust automation performance and long-term reliability.
The challenge
VMG Technics solution
To address these challenges, VMG Technics designed and integrated the Packcell 2.2 robotic packing cell into the customer’s existing production line.
01
Full packing process automation
The system automates product transportation, positioning, and robotic loading into boxes.
02
Stable throughput and better ergonomics
Automated packing flow improves operational stability and reduces manual handling for operators.
03
Flexible multi-robot architecture
Packcell 2.2 processes both small and large product formats using different robotic operating modes.
Packcell 2.2 technical solution
01.
Main robotic system
The central element of the cell is the ABB IRB 4600 high-speed robot, responsible for transferring product layers onto a universal positioning table.
The positioning table is designed to simultaneously manage two different product types, allowing the system to process mixed production flows without interrupting operations.
02.
Support robotic system
The cell also includes two ABB IRB 1300 support robots responsible for loading products into boxes.
Depending on product dimensions, the robots operate in two different modes:
- Individually when handling smaller products
- In tandem when handling larger components
This dual-operation capability significantly increases system flexibility and enables efficient handling of a wide product range.
03.
Additional automation components
The system additionally integrates:
- Infeed and outfeed logistics conveyors
- Product transportation system
- Universal positioning table for layer separation and product orientation
- Vacuum gripping technology for safe product handling without surface damage or scratching
The vacuum grippers ensure secure handling while maintaining product surface quality throughout the packing process.
Project in numbers
Results achieved after implementation
Industry recognition
The Packcell 2.2 solution was also recognized for its engineering innovation and industrial value by receiving a Gold Medal at the “Lithuanian Product of the Year 2025” awards.
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Conclusion
By replacing manual packing with the Packcell 2.2 robotic packaging cell, we transformed end-of-line operations into a fast, synchronized, and efficient automated process.
Our capabilities for your project
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Output capacity
15 parts/min (single part type)
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Part width
125 mm – 1000 mm
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Part length
250 mm – 2500 mm
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Maximum part weight
20 kg
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Let’s talk
Is manual packaging slowing down your production flow?
Let’s discuss how automated box forming, robotic loading, and end-of-line packaging can increase your throughput and reduce labor dependency.