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Packcell 2.1 High-Speed End-of-Line Automation: Automated Box Forming and Product Loading System (14 Boxes/Min)
Briefly about the project
Packcell 2.1 is a robotic packaging cell designed to replace manual packing with a fully automated end-of-line process. The system integrates box forming, robotic product loading, and sealing into a continuous flow, ensuring stable throughput and consistent packaging without line stoppages. By automating critical operations, it reduces labor dependency, improves working conditions, and delivers reliable, high-quality output with minimal operator involvement.
Key results of the automated packaging solution
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Throughput increase +33% (up to 14 boxes/min) |
Labor reduction −66% (across all shifts) |
Payback period 15 months (fast ROI) |
Continuous automated flow No line stoppages |
CUSTOMER INFORMATION
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Client
AB “KLAIPĖDOS MEDIENA”
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Industry
Furniture manufacturing
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Revenue
€164 million (2024)
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Production premises
88,000 m²
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Employees
510
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About company
KLAIPĖDOS MEDIENA is part of VMG Group, one of the largest furniture manufacturing groups in Europe.
The company specializes in high-volume production of:
- Kitchen cabinets
- Shelves
- Tabletops
- Furniture components
Operating large-scale production lines and handling heavy components, the company required a reliable automated end-of-line packaging solution ensuring continuous production flow.
Biggest client challenges for end-of-line automation:
Our solution for automated box forming and product loading:
Project in numbers
Project Scope & Delivered Solution
01.
Multiformat carton box forming for AB “KLAIPĖDOS MEDIENA”
For AB “KLAIPĖDOS MEDIENA”, we designed and implemented a fully automated multiformat carton box forming solution adapted to continuous furniture production flow.
- Adapted to different box sizes and packaging formats
- Integrated into the existing production line
- Stable continuous operation with minimal supervision
- Prepared for high-speed downstream loading processes
02.
Automated product loading and closing system
For AB “KLAIPĖDOS MEDIENA”, we implemented robotic product loading and automated carton closing to ensure uninterrupted high-speed end-of-line packaging.
- Precise robotic product handling and placement
- Automatic closing and sealing operations
- Reduced manual labor and improved ergonomics
- Reliable output ready for palletizing and dispatch
Conclusion
By replacing manual packing with the Packcell 2.1 robotic packaging cell, we transformed end-of-line operations into a fast, synchronized, and efficient automated process.
Our capabilities for your project
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Output capacity
14 parts/min (single part type)
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Part width
125 mm – 1000 mm
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Part length
250 mm – 2500 mm
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Maximum part weight
20 kg
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Let’s talk
Is manual packaging slowing down your production flow?
Let’s discuss how automated box forming, robotic loading, and end-of-line packaging can increase your throughput and reduce labor dependency.